Heavy machinery like farming or industrial equipment needs maintenance on a regular basis for it to work properly. On the other hand, with poorly maintained machinery equipment you will always have an inefficient machine. Be mindful of the fact that safety is important, and breakdowns are costly. We are going to look at four tips to use when maintaining large industrial machinery.
Prioritize Large Machinery Operator Training
There are several operators who are usually assigned to work on large machinery. During the inspection sessions that occur regularly on any checklist, you should oversee that the machinery is being operated on correctly. Once large machinery is purchased, it should be inspected. During the inspection, you should conduct an operator training. As a company policy, you should make sure that training is conducted on a regular basis. Employees change in a company often, but when you stop training, the machinery will be operated poorly which will lead to a breakdown. You can revise the operator manuals for specific workstations so that that machine operators can easily read a more straightforward language. You can also create a short manual to provide each operator with an easy source of reference. If your office operates with e-documents, then machine operators can use the latest version of a manual.
Check If There Are Signs of Wear and Tear
Frictions, shock, high temperatures, vibration, and age, cause different parts of large machinery to breakdown. The vibrations can be caused by belts and gears that are misaligned. Shocks can be caused by accidents and poor operation of the equipment. Extended use, friction, worn out parts, and lubrication can cause high temperatures; and when an equipment ages, it can affect different components of a machine. Over time, seals will dry up and crack, and belts will warp. Bolts will stretch and lose shape, and this will lead to machinery that will get out of order. When you discover that your heavy equipment exhibits signs of tear, perform a replacement of the moving parts that are worn.
Add Test Lubricants Frequently
On any moving part, you can reduce friction when you add lubricants. Create a schedule when you can lubricate the parts to extend their lives. Lubrication should be one of the most important checks you perform. Consider looking for signs of grease or excess oil build-up on the machine’s pistons.
Ensure that you use the correct lubricant because there are specific grease and oil for every moving part of the equipment. You can always check with companies like heating oil wayne nj for the right oil to use on specific parts. Additionally, always check the lubricants as a way to diagnose the problem with the machine.
Maintain a Conducive Environment for Machine Operation
There are several filters and seals on industrial machinery to ensure that the working parts are free from contamination. Inspect the seals regularly to ensure that they are in proper working condition. Inspect and change filters on a regular basis and keep the breathers clean to avoid vacuum creation in the can which sucks contaminants in the cab. If the cab-electronics are contaminated, they will break down, and it will impact parts like the clutch. Large machinery should also be stored in a building or a shed if it is possible because if it is exposed to extreme weather conditions, it can lead to the buildup of rust.